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First Circle

Case studiesIndustrial · HDPE

A tougher industrial jerry can, built to handle the journey.

A 5-litre HDPE jerry can re-engineered for strength and stacking, cutting damage in transit across the supply chain.

  • SectorIndustrial
  • ServiceCustom design
  • MaterialHDPE
  • Format5 litre

The challenge

An industrial customer was seeing transit damage and stacking failures on a 5-litre container, costing time and product down the chain. The container needed to survive a rougher journey than it was originally designed for.

What we did

  • 1Re-modelled wall distribution and the handle for strength where it mattered.
  • 2Drop, top-load and stacking tested against real-world transit conditions.
  • 3Refined the tooling and signed off before rollout.
  • 4Validated the change on the customer’s own pallets and routes.

“The new container just holds up. Damage in transit dropped off a cliff.”

Operations manager, industrial customer

The result

A re-engineered jerry can that handles stacking and transit reliably, cutting damage and waste across the supply chain. Fewer failures, less wasted product, lower cost per delivered unit.